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One problem I discovered during the first felting cycle: do not felt fuzzy knits with terrycloth towels. I spent about 15 minutes carefully picking little black lint balls off the hat. As they were a different color black than the black in the hat, I knew they must have come from the black terrycloth towel I threw in the washer with the cap to help with the felting. For the second felting cycle, the cap went into the washer alone, and there were no more cotton lint balls.
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This has been a good experiment in reproducing 16th century knitting. I designed a yarn with characteristics to achieve a specific finished product, knitted something out of my handspun, achieved the level of felting I desired, and made Stephen something extremely cool that can't be purchased from a sutler or off the Internet.